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Tortilla Wrap Packaging with Box Motion Jaw System Horizontal Flowpack Packaging Machines

1. Product Feeding

  • Manual or automatic feeding: Lavash is either placed manually on the infeed conveyor or automatically transferred from the production line (e.g., cooling conveyor).

  • Alignment & spacing: Since lavash is flat and sometimes fragile, the feeding system must gently align and space the sheets to avoid overlap or breakage.

2. Film Feeding

  • Rollstock film (usually BOPP or PE laminated film) is continuously fed into the machine.

  • Printed or plain film may be used depending on branding needs.

  • A forming box shapes the film into a tube around the lavash.

3. Product Wrapping

  • Lavash enters the forming tunnel, where it’s wrapped horizontally in film.

  • The system must minimize air inside the pack to keep the lavash from drying out.

  • Often includes gas flushing (MAP) if longer shelf life is needed.

4. Sealing

  • Longitudinal sealing (back seal) is done with heat-sealing discs.

  • Transverse sealing (end seals) is made by box-motion sealing jaws.

  • For lavash, box-motion sealing is preferred for better pressure control and to avoid product damage.

5. Cutting & Discharge

  • The machine cuts the sealed film between packs.

  • Packaged lavash is discharged to a conveyor for labeling, printing, boxing, or direct palletizing.


🧩 Key Technical Considerations for Lavash

Feature

Description

Product Softness Requires gentle handling and low-pressure sealing.
Size Flexibility Machine should handle different lavash sizes (small rounds to large rectangles).
Modified Atmosphere Packaging (MAP) Optional, but often used for longer shelf life.
Film Type Anti-fog, breathable, or high-barrier films depending on shelf and storage needs.
Feeding Systems Can integrate stackers, shuttle feeders, or vacuum-assisted feeding systems, self-adhesive labeling units, coding machines.
Easy Open – Tear Notch A predefined line or cut that makes it easier to open the package by hand.
Resealable Closure A pressure-sensitive adhesive strip applied to the film that allows the bag to be reclosed after opening.

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